PRAKASH YADWADKAR
Mobile: +91 – 9448687584,9845354543 ~ Tel: (R): 080 - 28377532
E-Mail: prakashyadwadkar@yahoo.com / prakashyadwadkar@gmail.com
Senior Level Assignments
Production Planning ~ TPM ~ Process Engineering ~ Tool Room Operations
Location Preferences: Bangalore / India
Executive Summary
A dynamic professional with 15 years of rich experience in Production and Control, TPM Implementation, Process Engineering, Industrial Engineering & Tool Room Operations.
Expertise in handling project from inception till completion & overseeing all the resource planning.
Possess extensive shop-floor production experience to cope up day to day production problem.
Capable to establish robust processes with fool proof methods and tooling and improvements through process and machine capability studies.
Possess profound understanding of TPM and 5S practices with expertise in presenting on various seminars in the areas of Kaizen, systems, etc.
Adept in analysing the repetitive problems and root cause solutions.
An effective communicator & team leader with skills in troubleshooting, team building capability & abilities in planning & managing resources.
Professional Experience
1995-1998 Precision Tooling Systems Ltd. Co., Hubli as Supervisor
1998-2000 HAWA-MK Co Ltd., KSA (British Collaborated) as Tool Maintenance Supervisor (Plastic Moulds)
2000-2006 NTTF, Peenya Bangalore as Assistant Manager
2006-2007 IFB Industries Bangalore. as Assistant Manager
2006- till today MNC Engineering industries Peenya Bangalore.
KEY DELIVERABLES:
Production
Managing overall operations to achieve delivery schedules, linearity in production and manufacturing costs with in the budgets.
Minimising the inventories at work in progress through single piece flow and two bin systems.
Establishing the quality product thro’ continuous improvements with the help of cross functional teams.
Conducting the root cause analysis for product quality problems and implementation of corrective and preventive actions.
Maintaining the variations between physical and system stocks at minimal.
Tool Room / TPM Operations
Ascertaining requirements of material for new product development activities in the tool room & interfacing with vendors for cost effective, timely sourcing of quality material.
Assisting in estimating new tooling requirements and costs; coordinating tool design revisions in relation to product design changes and reverse engineering.
Troubleshooting all technical problems; conducting various tests & inspections to ensure that products developed are in compliance with pre-set technical specifications.
Acting as a TPM coordinator for implementing JIPM TPM philosophy that includes all 8 pillar approach, Kaizens, 5S, etc.
Preparing the 8 pillar presentation coordinating with respective pillar chairman.
Identifying TPM related training needs, preparation of training material and conducting the training programs.
Establishing the system & implementation of 5S activities across the plant.
Conducting internal kaizen presentation.
Organising TPM awareness program every week for the employees.
Implementing I GAP as per company policy.
Coordinating various training program to operators and supervisors level.
Design Engineering
Developing the conceptual design of new products entailing drawings & specification study, quotation enquiry study & finalisation, vendor selection & finalisation, schedule for development, first sample approval, tool modification and final part approval.
Overseeing design and development of products involving detailing, tool / mould development.
Preparing BOM and coordinating for the selection of suitable materials for various components to meet design reliability and quality goals.
Designing the product to meet customer requirement & translating the design model using various tools.
Reviewing the engineering / design changes & resolving quality related problems associated with design.
Final checking and release of engineering drawings for the development.
Process Engineering / Audits
Identifying scope for planning & implementing technological changes to enhance productivity.
Conducting the design analysis of problems, failures and rejections in production.
Reducing tool down times through:
o Tool preventive maintenance.
o Critical spares maintenance.
o Reducing tool setting time.
Modifying and updating of processes for improvements ongoing.
Executing cost saving techniques / measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
Conducting JH step internal audit in all the machines periodically.
Handling pillar review every week and coordinating JIPM consulting review once in a 2 months.
Academic Credentials
1976-1986 S.S.LC KARNATAKA STATE Board
1986-1988 Pre University Course from KARNATAKA University Board with 62% marks
1998-1992 Diploma in Tool & Die making from GTTC,Bangalore with 70% marks
Professional Courses
1993 Intensive Job Oriented Training from Government Tool Room & Training Centre, Bangalore
Professional Course Indo-Danish Project from Scientific & Industrial Research Organization
IT Proficiency
Operating System : Windows 9X, Windows NT
Design Tools : Basic AutoCAD 2000
Trainings Undergone
Course attended for 2 days seminar tools, techniques and formats for successful TPM implementation conducted by CII, Bangalore in Sep’08.
Various internal trainings / seminars attended on topics like Condition Monitoring, TPM, Computer Application, Analytical Techniques, etc.
Knowledge Purview
Paperless Work.
Communication Skill.
Industrial Safety Training.
Fire Safety Training.
First Aid Training.
Personality Development.
Presentation Skills.
Leadership Skills.
Personal Dossier
Date of Birth : 25th December 1970
Languages Known : Kannada, Hindi and English
